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Stanley 525

Pure Aluminum Flux Coated Arc/Torch Alloy

Overview
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Pure aluminum arc welding electrode with exclusive self lifting slag. Other aluminum grades such as 12%Si, 5%Si and Al Mn, etc. are also available.
  • Unique self lifting slag.
  • PThe only aluminum electrode manufactured in a "Low Temperature" 5/64 (2.0mm) x 10" (250mm) size.
  • Pure white long shelf life extruded flux coating outlasts conventional products in moisture resistance.
  • Can be manufactured in a variety of custom colors.
  • Available in hermetically sealed PURE ALUMINUM pull ring cans or vacuum packed foil bags for extended shelf life.
Overview
Specifications
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APPLICATIONS:
For arc welding aluminums alloyed with copper, silicon, and magnesium. Also excellent for joining dissimilar grades of aluminum.

MICROSTRUCTURE:
Consists of an iron-nickel-copper austenite with finely distributed graphite.

FLUX COLOR: White

TYPICAL MECHANICAL PROPERTIES:

Undiluted Weld Metal
Tensile strength
Yield strength
Elongation
Maximum Value Up to:
34,000 psi (250 N/mm2)
20,000 psi (150 N/mm2)
5%

RECOMMENDED CURRENT: DC reverse (+) or AC

RECOMMENDED AMPERAGE SETTINGS:
Diameter (mm) 5/64 (2.0) 3/32 (2.5) 1/8(3.25) 5/32 (4.0)
Minimum Amperage 20 50 70 110
Maximum Amperage 60 80 120 150

WELDING POSITION: Flat, Horizontal

DEPOSITION RATES:
Diameter
(mm)
Length
(mm)
Weldmetal/
Electrode
Electrodes per lb
(kg) of Weldmetal
Arc Time of
Deposition
min/lb (kg)
Amperage
Setting
Recovery
Rate
5/64 (2.0) 10" (250) .08 oz. (2.6g) 184 (404) 176 (387) 40 90%
3/32 (2.5) 14" (350) .14oz (4.3g) 114 (251) 110 (242) 70 90%
1/8 (3.25) 14" (350) .23oz (6.5g) 70 (153) 62 (136) 110 90%
5/32 (4.0) 14" (350) .33oz (9.6g) 48 (107) 47 (103) 135 90%

WELDING TECHNIQUES:
Start by using the upper portion of the amperage range. Feed the electrode quickly and move fast maintaining a very close arc gap.

ELECTRODE PACKAGING & DIMENSIONS:
Diameter(mm) 3/32(2.5) 1/8 (3.25) 5/32 (4.0)
Length (mm) 14" (350) 14" (350) 14" (350)
Electrodes / lb 49 33 23
Electrodes / kg 108 73 51
Overview
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