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Stanley 636

High Strength Nickel Iron - Cast Iron Electrode

Overview
Specifications
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Non-overheating, hard driving, Ferro-Nickel electrode for penetrating dirty-rusty contaminated cast irons.
  • Excellent for joining cast iron to steel.
  • Extremely strong arc drive penetrates surface contaminants.
  • Special slag composition can be welded over without creating porosity.
  • Extra nickel content insures crack resistant machinable welds.
  • Also availabe in TIG form as product code Stanley 636TIG.
Overview
Specifications
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APPLICATIONS:
Universal electrode for joining a wide variety of ductile, nodular and malleable cast irons. Ideally suited for the repair of meehanite dies.

MICROSTRUCTURE:
Consists of an iron-nickel-copper austenite with finely distributed graphite.

FLUX COLOR: Black

TYPICAL MECHANICAL PROPERTIES:

Undiluted Weld Metal
Tensile strength
Yield strength
Elongation
Hardness
Maximum Value Up to:
74,000 psi (550 N/mm2 )
54,000 psi (390 N/mm2 )
22%
Rockwell B 88-90, Brinell 180,
Vickers 189

RECOMMENDED CURRENT: DC reverse (+) or AC

RECOMMENDED AMPERAGE SETTINGS:
Diameter (mm) 3/32 (2.5) 1/8(3.25) 5/32 (4.0) 3/16 (5.0)
Minimum Amperage 50 70 100 130
Maximum Amperage 80 110 140 175

WELDING POSITION: Flat, Vertical up, Horizontal, Overhead

DEPOSITION RATES:
Diameter
(mm)
Length
(mm)
Weldmetal/
Electrode
Electrodes per lb
(kg) of Weldmetal
Arc Time of
Deposition
min/lb (kg)
Amperage
Setting
3/32 (2.5) 12" (300) .44oz (13g) 36 (80) 45 (100) 70
1/8 (3.25) 14" (350) .76oz (21g) 21 (47) 24 (55) 90
5/32 (4.0) 14" (350) 1.07oz (31g) 15 (32) 22 (48) 150
3/16 (5.0) 14" (350) 1.6oz (45g) 10 (22) 19 (42) 160

WELDING TECHNIQUES:
Guide the electrode at a steep angle keeping the arc length short. Use short staggered beads when welding restrained parts.

ELECTRODE PACKAGING & DIMENSIONS:
Diameter(mm) 3/32(2.5) 1/8 (3.25) 5/32 (4.0) 3/16 (5.0)
Length (mm) 12" (350) 14" (350) 14" (350) 14" (350)
Electrodes / lb 28 15 10 6
Electrodes / kg 62 33 22 13.2
Overview
Specifications
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